How To Take Apart A Flexsteel Sectional Sofa Chair

How To Disassemble a Flexsteel Sectional Sofa Chair

Flexsteel furniture is known for its durability and modular design. Often, sectional sofas from Flexsteel are constructed in a way that allows for relatively easy disassembly, which can be helpful for moving, repairs, or reupholstering. The process, however, requires a careful approach to avoid damaging the frame, upholstery, or connecting hardware. This article provides a comprehensive guide on how to safely and effectively take apart a Flexsteel sectional sofa chair.

Before commencing any disassembly work, gathering the appropriate tools is essential. A standard toolbox equipped with a variety of screwdrivers (Phillips head and flathead), a socket set or adjustable wrench, pliers, a staple remover, and potentially a rubber mallet, will be useful. A camera or mobile device is also recommended for documenting each step of the disassembly process. This documentation can prove invaluable when reassembling the sectional later. Adequate workspace is also a critical requirement and a drop cloth or blanket should be used to protect the surrounding floor to prevent scratches or damage.

Understanding Flexsteel's Interlocking System

A primary characteristic of Flexsteel sectional sofas is their reliance on an interlocking system to connect the individual components. This system typically involves metal brackets or clips that secure the sections together. These brackets can be located either on the interior or exterior of the sofa frame, and they are typically fastened with screws, bolts, or a hook-and-loop mechanism. Before attempting any disassembly, it is crucial to thoroughly inspect the sectional to identify the type and location of these connecting mechanisms. A careful visual examination, potentially aided by a flashlight, will reveal the fastening hardware that needs to be addressed.

Begin by identifying the primary connection points between the sectional chair and the neighboring sections of the sofa. Flexsteel often utilizes metal clips or brackets that slide into each other or bolt together. These connections are usually hidden beneath the upholstery or behind the frame. Gently feel along the seams where the sections meet to locate these connecting points. Once identified, examine the type of fastener used. Some may require a Phillips head screwdriver, while others may use a nut and bolt system requiring a socket wrench. Documenting these connections with photos before you begin can be extremely helpful for reassembly.

In some instances, the interlocking system might be concealed beneath a dust cover or fabric panel. In such cases, carefully remove the panel by using a staple remover or by gently pulling apart any Velcro or adhesive strips that may be holding it in place. Exercise caution when removing these panels to avoid tearing the fabric or damaging the underlying frame. Once the panel is removed, the connecting hardware should be visible and accessible.

Disassembling the Sectional Chair

Once the connecting mechanisms are identified, the actual disassembly process can begin. It is imperative to proceed with caution, ensuring that each step is performed deliberately and methodically. Start by loosening or removing the screws, bolts, or clips that secure the sectional chair to the adjacent sections. Depending on the design of the interlocking system, this may involve sliding the sections apart, lifting them up, or pulling them away from each other. Apply gentle pressure and avoid forcing any components, as this could potentially damage the frame or the connecting hardware.

If screws or bolts are used, use the appropriate screwdriver or socket wrench to carefully loosen each fastener. Avoid stripping the screw heads or damaging the threads of the bolts. If a screw is particularly stubborn, applying a small amount of penetrating oil can help to loosen it. Allow the oil to sit for a few minutes before attempting to remove the screw again. For clips or brackets, gently pry them open or slide them apart, as indicated by their design. Again, avoid using excessive force, as this could damage the clip or the surrounding frame.

As each connection is disengaged, carefully separate the sectional chair from the adjacent sections. If the chair is heavy or bulky, it may be helpful to have a second person assist in the lifting and maneuvering process. Once the chair is fully detached, set it aside in a safe location, away from foot traffic or potential hazards. Ensure that the chair is placed on a protected surface to prevent scratches or damage to the upholstery or frame.

When dealing with electrical components, such as reclining mechanisms or integrated lighting, safety is paramount. Before disconnecting any wiring, ensure that the sectional sofa is unplugged from the power outlet. Carefully inspect the wiring to identify any connectors or terminals that need to be disconnected. Use pliers to gently disconnect these connectors, taking care not to damage the wires or the terminals. Tag each wire with masking tape and a corresponding label to ensure proper reconnection during reassembly. If you are uncomfortable working with electrical components, it is recommended to consult with a qualified electrician.

Addressing Upholstery and Frame Components

After detaching the sectional chair from the rest of the sofa, the next step involves addressing any upholstery or frame components that need to be removed or disassembled. This may include removing cushions, armrests, or backrests, as well as disassembling the frame itself. The specific steps involved will vary depending on the design of the sectional chair, but the general principles remain the same: proceed with caution, document each step, and avoid using excessive force.

Begin by removing any loose cushions from the sectional chair. These cushions are typically held in place by Velcro strips, zippers, or simply by their own weight. Gently detach the cushions from the frame and set them aside. Next, inspect the armrests and backrests to identify the method of attachment. Some armrests and backrests are bolted to the frame, while others are held in place by clips or brackets. Loosen or remove the appropriate fasteners to detach the armrests and backrests. If the armrests or backrests are upholstered, exercise caution when removing them to avoid tearing the fabric or damaging the underlying padding.

Disassembling the frame itself may be necessary for certain repairs or modifications. Before disassembling the frame, carefully inspect its construction to identify the points of connection. The frame may be held together by screws, bolts, staples, or glue. Use the appropriate tools to loosen or remove these fasteners. If staples are used, a staple remover will be necessary to extract them without damaging the wood. If glue is used, a heat gun or solvent may be required to soften the adhesive and allow the frame components to be separated. Apply heat or solvent sparingly and with caution to avoid damaging the wood or surrounding materials. When removing components, note the order in which they were assembled.

When removing fabric or upholstery that are heavily stapled, using a staple remover or flathead screwdriver will make the task easier. Be careful not to damage the underlying wood frame. If you plan to reupholster the piece, save the old fabric as a pattern.

Throughout the disassembly process, it is crucial to keep track of all the parts and fasteners that are removed. Use labeled bags or containers to store the screws, bolts, clips, and other hardware. This will prevent loss or confusion during reassembly. It is also helpful to take photographs or videos of each step of the disassembly process. These visual aids will serve as a valuable reference when reassembling the sectional chair.

Safety Precautions and Best Practices

Prioritizing safety throughout the disassembly process is of utmost importance. Always wear appropriate safety gear, such as gloves and eye protection, to prevent injuries. Work in a well-lit and ventilated area to minimize the risk of accidents. If using power tools, follow the manufacturer's instructions and exercise caution to avoid electrical shocks or other hazards. Avoid working alone, especially when lifting heavy or bulky components. Having a second person assist with the disassembly process can significantly reduce the risk of injury.

When dealing with potentially hazardous materials, such as chemicals or adhesives, follow the manufacturer's safety guidelines. Wear appropriate respiratory protection and avoid contact with skin or eyes. Dispose of used solvents or adhesives properly, following local regulations and environmental guidelines.

If you encounter any unexpected obstacles or difficulties during the disassembly process, do not hesitate to seek professional assistance. A qualified furniture repair technician or upholstery specialist can provide expert guidance and assistance, ensuring that the sectional chair is disassembled safely and effectively. Attempting to force or manipulate components without proper knowledge or experience can potentially damage the furniture or cause injury.

After the sectional chair has been successfully disassembled, take the time to inspect all the components for any signs of damage or wear. Repair or replace any damaged parts before reassembling the chair. Clean the frame and upholstery to remove any dirt or debris. This will ensure that the sectional chair is in optimal condition for reassembly and continued use.